WISMA Solutions
Client
Clutch Parts Manufacturer for Automobile in Japan
Product Specification
| Material | SAPH60 (JIS) |
|---|---|
| Thickness | 2.3mm |
| Applied Press | 150T Press, Model: NC1-150(2) |
Assignment
- Due to the hardness of raw material, crank motion press was not suitable, in which the embossing portion is normally performed by knuckle motion press.
- The customer did not have a knuckle motion press.
- The customer did not want to invest in buying new press machines.
- To avoid the increase of production cost and use the existing press machines.
Resolution and Result
- Sought and changed the intermediate process of die, which enabled the existing crank motion press to produce parts.
- Effective usage of current press machines, and solved the issues without requiring to purchase a new machine.
Client
Electrical Parts Manufacturer for A/V Equipment in Malaysia.
Product Specification
| Part Name | Walkman Cover |
|---|---|
| Material | SPCE (JIS) |
| Thickness | 0.5mm |
| Applied Press | 150T & 110T Presses, Model: NC1-150(2) & NC2-110(2) |
Assignment
- Exclusive press was not available.
- Needed to cut the cost down due to the use of 0.8mm thickness aluminum material.
Resolution and Result
- Automated stamping press production line by connecting two existing presses with a line pacer, automatic feeding device.
- Proposed material change due to consumer's preference of slightly heavier end products in European and American markets and achieved 10% of cost reduction.
