Motor Parts Manufacturer for Washing Machine in Korea
|Part Name||Motor Case|
|Applied Press||400tf Transfer Press, Model TMX-400|
- The accuracy of Φ26;0.016/0mm at bearing inserting point was difficult to secure by press forming and it is typically performed by cutting.
- The variation of raw material thickness also affected the press process.
Resolution and Result
- Applied press forming to manufacture parts that was previously processed by the cutting operation and achieved the same precision level.
- Compared with the other raw material supply made in Japan, the issue of inconsistency on the raw material thickness was resolved.
- As a result, maintained the level of accuracy, increased the productivity drastically, and cut down 20% of the total cost.
Manufacturer for Food Aluminum Can in Japan
|Part Name||Aluminum Can for Food|
|Applied Press||200tf & 300tf Tandem Transfer Press|
- Joining two parts technology was used.
- There was no other way to reduce production cost further under the existing price competition.
- Requested to provide a workable solution to integrate two molding processes into one process.
Resolution and Rresult
- Built a special equipment to integrate and fully automate two molding processes into one process from the original two jointed parts.
- Installed dual transfer unit in the press machines to double its productivity.
- As a result, improved the productivity by four times and cut down the manufacturing cost by 50%.