WISMA Solutions
Client
Motor Parts Manufacturer for Washing Machine in Korea
Product Specification
| Part Name | Motor Case |
|---|---|
| Material | SECC (JIS) |
| Thickness | 1.6mm |
| Applied Press | 400T Transfer Press, Model: TMX-400 |
Assignment
- The accuracy of Φ26+0.016/0mm at bearing inserting point was difficult to secure by press forming and it is typically performed by cutting.
- The variation of raw material thickness also affected the press process.
Resolution and Result
- Applied press forming to manufacture parts that was previously processed by the cutting operation and achieved the same precision level.
- Compared with the other raw material supply made in Japan, the issue of inconsistency on the raw material thickness was resolved.
- As a result, maintained the level of accuracy, increased the productivity drastically, and cut down 20% of the total cost.
Client
Manufacturer for Food Aluminum Can in Japan
Product Specification
| Part Name | Aluminum Can for Food |
|---|---|
| Material | Aluminum |
| Thickness | 0.23mm |
| Applied Press | 200T & 300T Tandem Transfer Presses |
Assignment
- Joining two parts technology was used.
- There was no other way to reduce production cost further under the existing price competition.
- Requested to provide a workable solution to integrate two molding processes into one process.
Resolution and Result
- Built a special equipment to integrate and fully automate two molding processes into one process from the original two jointed parts.
- Installed dual transfer unit in the press machines to double its productivity.
- As a result, improved the productivity by four times and cut down the manufacturing cost by 50%.
